Rosewood and the 100

Posted on Wednesday, November 18, 2009 by Philly



HI Folks
Just about finished the second "Inphil" plane - it works really nicely, and looks suitably handsome in the tradition of infill panel planes. The timber on this one is Santos Rosewood, a favourite of mine - very dense and wonderful figuring. Smells nice, too!
One of the reasons for building this plane was to try a longer soled smoother - being a longer plane also adds additional weight. My initial thoughts were that it was un-necessary and I kept wanting to reach for the shorter smoother. But I'll perservere with it for a bit longer and see if it converts me.

Other exciting news - The Lambrettas played the 100 Club in London on the weekend. It was a real buzz to play at such a famous venue - the list of famous bands and artists who have played there over the last half a century is quite mindblowing! The walls were plastered with atmospheric photo's and it felt really amazing to be playing there. We were supported by The Teenbeats and Long Tall Shorty, so it was an entertaining (and long) evening.


So with my feet back on the ground I'm beavering away in the workshop - this week see's Skew Miters and a Fillister underway.

Cheers

Philly

On The Porch..

Posted on Thursday, November 12, 2009 by Philly



HI Folks
I've been doing more work on the second Inphil prototype and its coming together nicely - I tested it out with a spare iron and it worked very nicely with minial tuning, a good sign. I have some final sanding to do and the finish to apply and I'll take some decent photo's. Here's a picture of it next to the first.


Had a customer collect two Jack planes yesterday - one had a convex sole to make coopered doors. The customer specified Rosewood handles, wedges and strike buttons - I think they look good against the Beech.


And I actually did some woodwork that was NOT plane related! I'm building a porch for the house from Oak - today (with the help of my trusty shop buddy Mr X) we fitted the main framework after trimming back the blockwork for a good fit. Typically the heavens opened before I was able to get a coat of varnish on it - I await tomorrow morning with crossed fingers that I don't wake up to blackened oak.

'til tomorrow....

Philly

Beech

Posted on Thursday, November 05, 2009 by Philly


Hi Folks
The traditional timber choice in wooden planemaking is quartersawn beech. The main reasons for its use are its toughness, ease of availability (at least in the UK) and, when quartersawn, its pretty stable. Beech is a very plain looking timber - white with faint grain markings and very tight grain. The pores are virtually invisible. But when quartersawn the medullary rays appear and transform this plain timber into something quite wonderful - to my eyes the ray figuring gives the appearance of scales on a fish, shimmering and darting. A coat of oil makes the effect pop right out of the timber.
I find getting hold of quartersawn stock to be extremely difficult, but the search is well worth it. The picture above hardly does the timber justice, but hopefully gives an impression of how handsome it can look.

On other matters, I've started work on a second "Inphill" plane. A slightly different design to the A6 inspired original, but I'm very excited about it. Hopefully it'll be ready for some pictures in a few days and you can tell me what you think.

To the 'bench.....

Philly

In The 'Shop...

Posted on Wednesday, November 04, 2009 by Philly

HI Folks

With the nights drawing in and the temperature dropping, its been quite pleasant working away in my little workshop. With plenty of light, a warm/dry atmosphere and the iPod playing away in the background it makes me want to get in there and make planes! Which is a good thing...... ;) And the foam mats I fitted on the floor are great - they've already saved a few chisels from dinged edges!

With the Post Office strikes and disruptions over the last few weeks and possibly into the coming weeks out deliveries have been rather hit and miss. But I only use courier delivery for my planes, which is uneffected by the disruptions -so if you are considering ordering a plane, have no worries about it being delayed.

Remember the Infill prototype from the last blog entry? I've been giving it some serious use over the last few weeks and I'm very impressed with its performance. So I'm working on a second, slightly larger version. Pictures soon!

On the bench at the moment are a pair of Jack planes. One is to have a profiled sole so the customer can make coopered doors. They are both from English Beech, with the handles, wedges and strike buttons from Rosewood. Again, pics will be along soon - the Beech has some wonderful ray figuring.

Lambrettas News!
We play the 100 Club, London on the 15th of November. Support from Long Tall Shorty and The Teenbeats, so it should be quite a night! More details on our Facebook page.....

Cheers

Philly

New Ideas......

Posted on Thursday, October 22, 2009 by Philly

Hi Folks
As most of you probably know, I can't help but keep experimenting with planes. Different timbers, angles, materials - you name it, I'll try it. And while relaxing in a hot bath the other evening I had another idea! Infills.......
Now - I love making wooden planes, so you don't have to worry about me going off and building infills (although customers have been asking me for a reasonably priced infill). I have made a few prototype Norris style smoothers, but completely from wood, and they never look quite right due to the thickness of the side walls. There's a minimum thickness you can get away with in wood, and it didn't always look right. So I had this idea about a plane with brass side walls, an infill but no metal sole - the infill make the sole! So you have an infill with a slippery wooden sole........
I just happened to have some offcuts of brass suitable, and doing a bit here and there, I've reached the point where the plane is usable - what do you think?
The plane works very nicely, taking sub-thou shavings easily. I'm going to a woodworking bash at Waka's in Weymouth on the weekend and will taking it along with me for some feedback. And remember where you saw this plane first.......... ;)

A customer wanted a coffin smoother in Beech, but styled after my Classic Smoother. So who am I to disappoint :) I really like this plane - its a good size but still comfortable to grip. So I may well be making this my standard design inthe future - stay tuned.

Back to the bench - Fillisters await!

Cheers

Philly

A Softer Floor

Posted on Monday, October 12, 2009 by Philly



HI Folks

As I mentioned in the last blog entry, I was awaiting a delivery of foam floor tiles for the workshop. They turned up bright and early today - a pleasant surprise! I bought them from a trader on Ebay, and a very good prove they were too - four packs of four tiles, each two foot square, for £25. Enough to do the main areas of the workshop.
It only took five minutes to put them in place (after a quick sweep up of the sawdust). The tiles click together easily and, to complicate matters, are grey on one side, and bright red, blue, yellow or green on the reverse. I went with the boring grey, although may change my mind one day if I'm truly bored ;)
The tiles feel good underfoot - soft enough to take the pressure off, but tough enough for workshop life. I must say I wish I had bought some years ago. At the end of work today my legs felt fine - a result!
Now - about getting that coffee machine plumbed into the 'shop............ ;)

Cheers
Philly

Ebony Miter

Posted on by Philly



Hi Folks


Here's another pretty plane - a Skew Miter in Macassar Ebony. I love the look of the dark timbers, they give a real sense of solidity. This particular plane is also a few inches longer than usual, at the customers request.
It's the first time I've used Ebony and I was surprised how easy it was to plane - I was expecting it to be "tear-out central". And it takes a lovely polish. Needless to say, I can see me using this wonderful timber again in the near future.

Something I've been toying with for a long time is the issue of my concrete floor. Standing at the bench all day, a concrete floor can take its toll on your legs. So I have just invested in foam floor tiles - they should arrive early this week. I'll let you know if they make a significant difference.

Cheers
Philly

And Planes For Other People.....

Posted on Wednesday, October 07, 2009 by Philly




Following on from the title of the last blog entry, here's a few planes that have been finished in the workshop recently.First up, a Jointer. Made from Ovangkol, a very tough African hardwood, with a norris style adjuster and brass screw cap. The timber looks wonderful - a coat of oil makes the figure spring into 3D. I've just had an email from the new owner, who had this to say - "The jointer exceeds all expectations. I had to use it today on some pretty difficult Bubinga and it made short work of it. It is rare to have a tools which is beautiful, so well finished and which performs brilliantly!" I'm guessing he's happy with it ;)


Next up are a pair of panel raising planes - the customer supplied a drawing with the panel dimensions for me to work from. Both planes are from quartered
English beech, and it has some wonderful ray figuring. It reminds me of the scales of a fish, shimmering as you walk past it. It's funny how such a humble and plain timber like beech turns into a thing of beauty when cut on the quarter.
And finally, another jointer. Well actually, a Try plane. This one is going to a US customer who I recently made a 30 inch Jointer - this is a "baby" one to complement it. The rear tote on this plane is offset to the right, as was the traditional placement of 18th Century planes. It feels very natural in use and makes me wonder why the rear handle is now placed in the centre.
There's plenty of other interesting planes on the go, including an Ebony Skew Miter. Pics soon!

Cheers

Philly